Project
# | Title | Team Members | TA | Documents | Sponsor |
---|---|---|---|---|---|
14 | AA/AAA Universal Charge/Discharger |
Aditya Prabhu Jonathan Biel Stan Hackman |
Jason Jung | design_document1.pdf proposal2.pdf proposal1.pdf |
|
# Universal Battery Charge/Discharger ## Problem: Batteries are a common and underestimated fire hazard in many homes, especially where a lack of knowledge meets convenience. A partially charged battery in a trash compactor could lead to devastating damage, large costs, and loss of life. ## Solution: A battery discharger that rapidly discharges a battery for safe disposal by using variable paths to maximizes current flow within normal battery operating temperatures. The system would also, when directed by the user, charge LA or Lithium rechargeable batteries. ## System overview: Our discharger would use variable resistance paths to adjust the level of discharge in order to maximize current for a given temperature. Rather than other types of battery discharger which seek to extend the life of the battery, the goal of ours would be to rapidly make a battery safe for disposal. The excess energy, then, would be dissipated as heat. When directed to, the system would also use a specialized IC to charge the battery using user input and dynamically monitoring system conditions ## Subsystems: **Battery Receptacle** : Holds the battery and connects it to the system. - Custom made battery trays which will allow the system to switch between AA & AAA battery usage. **Cooling System** : A fan and heat sink for use in dissipating heat more effectively - Motor part number : Tower Pro MG996 - needs 5-7VDC **Temperature Monitoring System** : Monitors system and battery temperature for use by the control system - Temperature probe part number : LM235Z - needs 5VDC **Current and Battery Monitoring system** : Monitors battery charge and output current - Current sensor : part number LAH 25-NP - Voltage sensor on battery output : **Charge System** : An IC designed to effectively charge LA and Lithium batteries. **Discharge System** : Accepts inputs from the Control system to cycle through circuits in a current divider in order to maintain discharge rate and limit temperature buildup - Custom PCB by us. It will function as a current divider, and will shift layout using IGBTs controlled by the Control System. **Control System** : Accepts sensory data from the monitoring systems and alters the current paths and possibly fan speed - An ATMEGA328 will serve as the microcontroller. **User interface** : The User Interface subsystem will accept user input to determine the system’s mode of operation, and relay system conditions to the user. - A switch in the casing to break the circuit on opening so that the battery can be safely removed and placed in. - A switch on the outside of the casing to turn the whole system off. - Two switches: charge/discharge and nickel/lithium - LCD display depicting current charge/discharge status **Power Supply** : Use a USB phone charger as a 5VDC input. - Wall to USB adaptor 2YHA11B8018669 ## Criterion For Success: - Be able to rapidly (within an hour) deplete a battery from 50% charge to a condition it can be considered safe to common trash-borne hazards. - Maintain temperature within safe battery limits to enable maximum sustained discharge rate without exceeding hazard thresholds (120F steady state, 140F transient). - Be able to cycle active circuits based on system conditions to maximize discharge, minimize system temperature(as much as feasible to at least be safe), and maximize system’s operating lifetime. ## Extra Considerations: - Every member will read the battery safety guidelines thoroughly, and review them at least monthly - Each member will be certified with fire safety training and fire extinguisher training. ## NetIds: - Stan Hackman (shackma2), - Jonathan Biel (jbiel2), - Aditya Prabhu (aprabhu3) |