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Custom Printed Circuit Boards (PCBs)

Please refer this PCB checklist : PCB Checklist FA25.pdf

How to check your gerber file : PCBway_gerber_file_check_FA25.pdf

How to use the PCB oven (2070 ECEB) : Using the PCB Oven

In this course, you will be creating and ordering a PCB to use in your project. The primary method for ordering PCBs is to order them through PCBWay. With the help of your TA, you can order a simple, 2-layer, 100mm x 100mm PCB through PCBWay at no cost to you. This PCB will simply be fabricated, as opposed to assembled, so a major portion of this class will be soldering and assembling the PCB you order. This means that you will need to source your components either through the course or other means. See the getting parts page for more details.

Alternatively, you can order a PCB from any outside vendor (including PCBWay) and pay for the cost of the board out of pocket. By paying for a PCB yourself, you are not required to meet the deadlines imposed by the course and can sometimes get your board more quickly.

In rare cases, some teams will be allowed to order PCBs through the Electronics Services Shop in ECEB. If you have need of special board layouts or require a PCB very early in the semester, please discuss this option with your TA as early as possible.

PCBway Orders Through the Course

Orders through PCBway can be submitted and paid for by the ECE department with the help of your TA. Orders will be uploaded to PCBway by your TA and paid for on the dates listed on the course calendar. Please note that the PCBway orders will not be manufactured or shipped until they are paid for so please be aware of the lag time between order submission and payment. In addition, your order must pass PCBway's audit before the payment date for your order to be processed. In order to help students pass audit more quickly, we have provided a DRC file that can be imported in to EagleCAD to verify that your board meets PCBway's capabilities. Passing the DRC does not guarantee that your board will pass audit but it does greatly increase the probability of that event.

Electronic Services Shop

Orders placed through the Electronic Services Shop will require TA approval so please discuss with your TA before contacting the Services Shop. The software most commonly used is EagleCAD. Contact a technician in the Electronic Services Shop with questions.

Please be aware of the PCB deadlines posted on the course calendar. If you are unable to meet these deadlines, you will not be able to order a PCB through the the Electronic Services Shop. You will still be able to order PCBs through third party vendors, just be aware that rushed orders can become expensive.

Commercial quality boards

The most commonly used programs for board layout are Eagle and Orcad Layout. The two software packages below allow a schematic to be drawn and translated into a board layout.

Once the board has been laid out, some companies will manufacture small quantities for a very reasonable price.

WHEELED-LEGGED BALANCING ROBOT

Gabriel Gao, Jerry Wang, Zehao Yuan

WHEELED-LEGGED BALANCING ROBOT

Featured Project

# WHEELED-LEGGED BALANCING ROBOT

## Team Members:

- Gabriel Gao (ngao4)

- Zehao Yuan (zehaoy2)

- Jerry Wang (runxuan6)

# Problem

The motivation for this project arises from the limitations inherent in conventional wheeled delivery robots, which predominantly feature a four-wheel chassis. This design restricts their ability to navigate terrains with obstacles, bumps, and stairs—common features in urban environments. A wheel-legged balancing robot, on the other hand, can effortlessly overcome such challenges, making it a particularly promising solution for delivery services.

# Solution

The primary objective of this phase of the project is to demonstrate that a single leg of the robot can successfully bear weight and function as an electronic suspension system. Achieving this will lay the foundation for the subsequent development of the full robot.

# Solution Components

## Subsystem 1. Hybrid Mobility Module:

Actuated Legs: Four actuator motors (DM-J4310-2EC) power the legged system, enabling the robot to navigate uneven surfaces, obstacles, and stairs. The legs also functions as an advanced electromagnetic suspension system, quickly adjusting damping and stiffness to ensure a stable and level platform.

Wheeled Drive: Two direct drive BLDC (M3508) motors propel the wheels, enabling efficient travel on flat terrains.

**Note: 4xDM4310s and 2xM3508 motor can be borrow from RSO: Illini Robomaster** - [Image of Motors on campus](https://github.com/ngao4/Wheel_Legged_Robot/blob/main/image/motors.jpg)

The DM4310 has a built in ESC with CAN bus and double absolute encoder, able to provide 4 nm continuous torque. This torque allows the robot or the leg system to act as suspension system and carry enough weight for further application. M3508 also has ESC available in the lab, it is an FOC ESC with CAN bus communication. So in this project we are not focusing on motor driver parts. The motors would communicate with STM32 through CAN bus with about 1 kHz rate.

## Subsystem 2. Central Control Unit and PCB:

An STM32F103 microcontroller acts as the brain of the robot, processing input from the IMU through SPI signal, directing the motors through CAN bus. The pcb includes STM32F103 chip, BMI088 imu, power supply parts and also sbus remote control signal inverter.

Might further upgrade to STM32F407 if needed.

Attitude Sensing: A 6-axis IMU (BMI088) continuously monitors the robot's orientation and motion, facilitating real-time adjustments to ensure stability and correct navigation. The BMI088 would be part of the PCB component.

## Subsystem 3. Testing Platform

The leg will be connected to a harness as shown in this [sketch](https://github.com/ngao4/Wheel_Legged_Robot/blob/main/image/sketch.jpg). The harness simplifies the model by restricting the robot’s motion in the Y-axis, while retaining the freedom for the robot to move on the X-axis and jump in the Z-axis. The harness also guarantees safety as it prevents the robot from moving outside its limit.

## Subsystem 4. Payload Compartment (3D-printed):

A designated section to securely hold and transport items, ensuring that they are protected from disturbances during transit. We will add weights to test the maximum payload of the robot.

## Subsystem 5. Remote Controller:

A 2.4 GHz RC sbus remote controller will be used to control the robot. This hand-held device provides real-time control, making it simple for us to operate the robot at various distances. Safety is ensured as we can set a switch as a kill switch to shutdown the robot in emergency conditions.

**Note: Remote controller model: DJI DT7, can be borrow from RSO: Illini Robomaster**

The remote controller set comes with a receiver, the output is sbus signal which is commonly used in RC control. We would add an inverter circuit on pcb allowing the sbus signal to be read by STM32.

Note: When only demoing the leg function, the RC controller may not be used.

## Subsystem 6. Power System

We are considering a 6s (24V) Lithium Battery to power the robot. An alternative solution is to power the robot through a power supply using a pair of long wires.

# Criterion For Success

**Stable Balancing:** The robot (leg) should maintain its balance in a variety of situations, both static (when stationary) and dynamic (when moving).

**Cargo Carriage:** The robot(leg) can be able to carry a specified weight (like 1lb) without compromising its balance or ability to move.

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**If we are able to test the leg and function normally before midterm, we would try to build the whole wheel legged balancing robot out. It would be able to complete the following :**

**Directional Movement:** Via remote control, the robot should move precisely in the desired direction(up and down), showcasing smooth accelerations, decelerations, and turns.

**Platform Leveling:** Even when navigating slopes or uneven terrains, the robot should consistently ensure that its platform remains flat, preserving the integrity of the cargo it carries. Any tilt should be minimized, ideally maintaining a platform angle variation within a range of 10 degrees or less from the horizontal.

**Position Retention:** In the event of disruptions like pushes or kicks, the robot should make efforts to return to its original location or at least resist being moved too far off its original position.

**Safety:** During its operations, the robot should not pose a danger to its surroundings, ensuring controlled movements, especially when correcting its balance or position. The robot should be able to shut down (safety mode) by remote control.

Project Videos