Getting Parts for Your Project :: ECE 445 - Senior Design Laboratory

Getting Parts for Your Project

Student groups have a budget of $50 per student as of fall 2023. This money can be accessed through your TAs CFOP number. The ways parts can be sources are listed below in order of desirability.

1. Lab Kit

Each group is issued a locker and lab kit. A lab kit should include banana plugs and a breadboard.

2. ECEB 2070 Lab

There are many parts available for free in the ECEB 2070 lab such as THT passive components, MOSFETs, and line operated DC power supplies.

3. ECE 445 Inventory

Your TA can check out parts ECE 445 stores in white cabinets at the back of the lab: link. This inventory spreadsheet has not been updated in some time. There are items on this list that may not be in the cabinets and there are items in the cabinets that may not be on this list. Use this form for checkout: link

4. Electronics Services Shop (A.K.A. ECE Services Shop)

The Electronics Services Shop is located on the first floor of ECEB near the cargo elevator in ECEB 1041. They have a large stock of THT ICs (such as op-amps), potentiometers, motors, resistors, connectors, etc. Visit them when they are open to pick up parts.

Self-Service Inventory

Recently, they have started stocking 0805 surface mount passive components, crystal oscillators, microcontrollers, and linear regulators. The microcontroller portion of your board can probably be built entirely with parts from the Electronics Services Shop.  You do not need to pay for parts you obtain from the Electronics Services Shop.

SMD Component Inventory

To obtain parts from the e-shop, please contact your TA with a list. Your TA must email the e-shop and they will collect the parts. Your TA will get an email when the parts are ready. Your TA must pick up the parts from the e-shop . The e-shop will not release the parts to you.

SMD Parts Request Form

 

5. ECE Supply Center (A.K.A. ECE Store)

The ECE Supply Center is located on the first floor of ECEB in room 1031 near the loading dock. You must pay for parts out of pocket or with your TA's CFOP number. They stock breadboards, project boxes, jumper wires, THT LSI logic ICs, THT analog ICs, and more. This is a fantastic resource for building prototypes. You can search their catalog here: https://my.ece.illinois.edu/storeroom/catalog.asp.

6. Free Samples from Companies

It should be mentioned that companies many times are willing to provide small quantities of their products to students engaged in design projects. You might consider approaching the manufacturer directly, particularly regarding their newer products which they are interested in promoting. Don't count on success with this, but it has often been very useful.

7. MY.ECE Ordering (last resort)

You can order parts from amazon, digikey, mouser, etc. using the money provided to you by the course with your TA's CFOP number. Orders placed through this avenue must be approved by your TA through myECE. If you order multiple parts through digikey or mouser, please provide a shopping cart link. This method of ordering is best for parts that cannot be found in any of the sources listed above. This includes SMD MOSFETs, high performance ADCs/DACs, power converter ICs, SMD op amps, modem ICs, etc. Please refer to this tutorial for more instructions: http://courses.engr.illinois.edu/ece445/lab/resources/ece_purchasing_app_tutorial.pdf

Personal Purchases

It is always possible and encouraged to purchase your own parts from a local store (Radio Shack, Best Buy, etc.) or order them from online vendors. Personal purchases will not be reimbursed by the department.

Resonant Cavity Field Profiler

Salaj Ganesh, Max Goin, Furkan Yazici

Resonant Cavity Field Profiler

Featured Project

# Team Members:

- Max Goin (jgoin2)

- Furkan Yazici (fyazici2)

- Salaj Ganesh (salajg2)

# Problem

We are interested in completing the project proposal submitted by Starfire for designing a device to tune Resonant Cavity Particle Accelerators. We are working with Tom Houlahan, the engineer responsible for the project, and have met with him to discuss the project already.

Resonant Cavity Particle Accelerators require fine control and characterization of their electric field to function correctly. This can be accomplished by pulling a metal bead through the cavities displacing empty volume occupied by the field, resulting in measurable changes to its operation. This is typically done manually, which is very time-consuming (can take up to 2 days).

# Solution

We intend on massively speeding up this process by designing an apparatus to automate the process using a microcontroller and stepper motor driver. This device will move the bead through all 4 cavities of the accelerator while simultaneously making measurements to estimate the current field conditions in response to the bead. This will help technicians properly tune the cavities to obtain optimum performance.

# Solution Components

## MCU:

STM32Fxxx (depending on availability)

Supplies drive signals to a stepper motor to step the metal bead through the 4 quadrants of the RF cavity. Controls a front panel to indicate the current state of the system. Communicates to an external computer to allow the user to set operating conditions and to log position and field intensity data for further analysis.

An MCU with a decent onboard ADC and DAC would be preferred to keep design complexity minimum. Otherwise, high MIPS performance isn’t critical.

## Frequency-Lock Circuitry:

Maintains a drive frequency that is equal to the resonant frequency. A series of op-amps will filter and form a control loop from output signals from the RF front end before sampling by the ADCs. 2 Op-Amps will be required for this task with no specific performance requirements.

## AC/DC Conversion & Regulation:

Takes an AC voltage(120V, 60Hz) from the wall and supplies a stable DC voltage to power MCU and motor driver. Ripple output must meet minimum specifications as stated in the selected MCU datasheet.

## Stepper Drive:

IC to control a stepper motor. There are many options available, for example, a Trinamic TMC2100. Any stepper driver with a decent resolution will work just fine. The stepper motor will not experience large loading, so the part choice can be very flexible.

## ADC/DAC:

Samples feedback signals from the RF front end and outputs the digital signal to MCU. This component may also be built into the MCU.

## Front Panel Indicator:

Displays the system's current state, most likely a couple of LEDs indicating progress/completion of tuning.

## USB Interface:

Establishes communication between the MCU and computer. This component may also be built into the MCU.

## Software:

Logs the data gathered by the MCU for future use over the USB connection. The position of the metal ball and phase shift will be recorded for analysis.

## Test Bed:

We will have a small (~ 1 foot) proof of concept accelerator for the purposes of testing. It will be supplied by Starfire with the required hardware for testing. This can be left in the lab for us to use as needed. The final demonstration will be with a full-size accelerator.

# Criterion For Success:

- Demonstrate successful field characterization within the resonant cavities on a full-sized accelerator.

- Data will be logged on a PC for later use.

- Characterization completion will be faster than current methods.

- The device would not need any input from an operator until completion.

Project Videos

Business Office

If none of these methods work, you can go through the business office with the help of your TA.