Individual Progress Report

Description

The Individual Progress Report (IPR) is a chance to put your contributions to the team's progress in writing. The report will discuss not only the components and subsystems you have personally been responsible for, but what components you have helped work on as well. It is important to talk about the relation between your work and your teammates' work as well.

Requirements and Grading

This report should be 5-12 pages of your own work. This means that you cannot take paragraphs/text from your Design Review document, since that was a collaborative effort. The IPR Grading Rubric describes what we look for in grading this assignment. The requirements are expanded on below:

  1. General: Concise writing is encouraged, but it is important that all pertinent information is conveyed. All figures should be labeled and formatted consistently.
  2. Formatting: Please refer to the Final Report Guidelines for general writing guidelines, since the format of this report should be very similar to that of the final report. Note that each component of the Final Report may be tailored to the parts of the project the individual has been active in.
  3. Introduction: First, discuss what portion of the system you have been active in designing connects to which portion of a different subsystem, and how these interact to complete an overall objective. Then discuss what you have accomplished, what you are currently working on, and what you still have left to do.
  4. Design: Discuss the design work you have done so far. It is expected that you have done calculations and/or found relevant equations, created circuits for your parts of the project, and simulated / drawn schematics for your parts. You may have already, at a high level, discussed how your part fits into the rest of the project, but you should expand on the technical details and interface between your module(s) and the other modules of the project.
  5. Verification: Testing and verification is also very important. Make sure you describe each test that was performed and its procedure in detail, and give quantitative, meaningful results. Also describe tests that have yet to be performed. We should be convinced that if all your tests will pass, your part of the project will work.
  6. Conclusion: Discuss a plan and timeline for completing your responsibilities and your project as a whole. Also explain the ethical considerations of your project by consulting the IEEE Code of Ethics, ACM Code of Ethics, or another relevant Code of Ethics.
  7. Citations: You need citations. Cite sources for equations, Application Notes you referenced in your design, and any literature you used to help design or verify your work. If you checked something from another course's lecture slides, Google'd for things related to your project, or anything similar, then you have something you need to cite. At the very least, since you have talked about the ethical considerations of your project as it relates to a published code of ethics (e.g., IEEE or ACM), you should cite those!

Submission and Deadlines

The IPR should be submitted on canvas in PDF format by the deadline listed on the Course Calendar.

Tesla Coil Guitar Amp

David Mengel, Griffin Rzonca

Featured Project

# Tesla Coil Guitar Amp

Team Members:

* Griffin Rzonca (grzonca2)

* David Mengel (dmengel3)

# Problem:

Musicians are known for their affinity for flashy and creative displays and playing styles, especially during their live performances. One of the best ways to foster this creativity and allow artists to express themselves is a new type of amp that is both visually stunning and sonically interesting.

# Solution:

We propose a guitar amp that uses a Tesla coil to create a unique tone and dazzling visuals to go along with it. The amp will take the input from an electric guitar and use this to change the frequency of a tesla coil's sparks onto a grounding rod, creating a tone that matches that of the guitar.

# Solution Components:

## Audio Input and Frequency Processing -

This will convert the output of the guitar into a square wave to be fed as a driver for the tesla coil. This can be done using a network of op-amps. We will also use an LED and phototransistor to separate the user from the rest of the circuit, so that they have no direct connection to any high voltage circuitry. In order to operate our tesla coil, we need to drive it at its resonant frequency. Initial calculations and research have this value somewhere around 100kHz. The ESP32 microcontroller can create up to 40MHz, so we will use this to drive our circuit. In order to output different notes, we will use pulses of the resonant frequency, with the pulses at the frequency of the desired note.

## Solid-state switching -

We will use semiconductor switching rather than the comparably popular air-gap switching, as this poses less of a safety issue and is more reliable and modifiable. We will use a microcontroller, an ESP 32, to control an IR2110 gate driver IC and two to four IGBTs held high or low in order to complete the circuit as the coil triggers, acting in place of the air gap switch. These can all be included on our PCB.

## Power Supply -

We will use a 120V AC input to power the tesla coil and most likely a neon sign transformer if needed to step up the voltage to power our coil.

## Tesla Coil -

Consists of a few wire loops on the primary side and a 100-turn coil of copper wire in order to step up voltage for spark generation. Will also require a toroidal loop of PVC wrapped in aluminum foil in order to properly shape the electric field for optimal arcing. These pieces can be modular for easy storage and transport.

## Grounding rod -

All sparks will be directed onto a grounded metal rod 3-5cm from the coil. The rest of the circuit will use a separate neutral to further protect against damage. If underground cable concerns exist, we can call an Ameren inspector when we test the coil to mark any buried cables to ensure our grounding rod is placed in a safe location.

## Safety -

Tesla coils have been built for senior design in the past, and as noted by TAs, there are several safety precautions needed for this project to work. We reviewed guidelines from dozens of recorded tesla coil builds and determined the following precautions:

* The tesla coil will never be turned on indoors, it will be tested outside with multiple group members present using an outdoor wall outlet, with cones to create a circle of safety to keep bystanders away.

* We will keep everyone at least 10ft away while the coil is active.

* The voltage can reach up to 100kV (albeit low current) so all sparks will be directed onto a grounding rod 3-5cm away, as a general rule of thumb is each 30kV can bridge a 1cm gap.

* The power supply (120-240V) components will be built and tested in the power electronics lab.

* The coil will have an emergency stop button and a fuse at the power supply.

* The cable from the guitar will use a phototransistor so that the user is not connected to a circuit with any power electronics.

# Criterion for Success:

To consider this project successful, we would like to see:

* No safety violations or injuries.

* A tesla coil that produces small visible and audible 3-5cm sparks to our ground rod.

* The coil can play several different notes and tones.

* The coil can take input from the guitar and will play the corresponding notes.

Project Videos