Project

# Title Team Members TA Documents Sponsor
61 Automatic Motorized Satellite Tracker/GroundStation & Down Converter Subsystem/RF frontend
Jumana Schmidt
Rishan Patel
Wiley Tong
Jason Jung design_document1.pdf
final_paper1.pdf
other1.jpg
photo1.jpg
presentation1.pdf
proposal1.pdf
video1.mp4
video
video
# Automatic Motorized Satellite Tracker/GroundStation & Down Converter Subsystem/RF Frontend
Team Members:
Jumana Schmidt (jumanas2)
Wiley Tong (wileyt2)
Rishan Patel (rishanp2)

# Problem:
There are over 14,000 satellites orbiting the Earth. From real-time weather images, pictures of our Sun, HAM radio, to leaked unencrypted military communications, each satellite is transmitting a variety of readily available data. Some of this data can even be life saving or critical to our infrastructure. With such intriguing information available, it is no wonder why there has been a growing interest in satellite communications for so many different communities. However, accessing satellite data directly or indirectly typically requires either internet based services, expensive tracking hardware, RF experience, and a lot of manual setup. For off-grid users, remote communities, and students learning RF/satellite communication, this creates a large barrier: even if the satellites are transmitting overhead, it’s hard to reliably aim an antenna, lock the signal, and turn that RF into usable decoded output.

Many relevant or interesting satellites, including those for weather, are low Earth orbiting (LEO), which require real-time tracking through the sky, either manually or a motorized mount. There are no commercial and affordable hands-free, motorized antenna mounts, and none of them are truly hands-off and automated. They also usually transmit in L-band and/or in S-band. So even though most of the equipment to start can be homemade or cheap, such as an antenna, some free software, and a basic software defined radio dongle (like a RTL-SDR), these microwave band signals can still be hard or impossible to properly receive and decode due to limited range. An MMDS or frequency downconverter is required for both a cheap option like an RTL-SDR and even a step up to a $300 Hack RF One. Additionally, there are not many commercial and affordable downconverters available As a result of both of these obstacles, receiving any updated critical/useful data is often impractical, inconsistent, or too costly for most people to try.

# Solution:
Our overall goal is to help make radio and satellite tracking/reception more accessible for educators, researchers, remote communities, survivalists, and radio enthusiasts alike. To accomplish part of this task, we seek to address two of the most inaccessible and unaffordable aspects: live tracking and making those microwave transmissions receivable by cheaper SDR’s. More specifically, we will create an affordable automatic, motorized satellite tracker/receiver and a custom S-band frequency downconverter.

# Solution Components:

## 1. Motorized Antenna Mount

- RTL-SDR: $30
Antenna & Dish parts: Usually negligible (could be free depending on the sources & band type)
- Azimuth Motor: $28
https://www.amazon.com/gp/product/B0FMY17QRT/ref=ewc_pr_img_3?smid=AVTJBJ76BDD27&psc=1


- Elevation Motor: $37
https://www.amazon.com/dp/B0C69W2QP7/ref=sspa_dk_detail_1?pd_rd_i=B0C69RSJNT&pd_rd_w=dJt1j&content-id=amzn1.sym.386c274b-4bfe-4421-9052-a1a56db557ab&pf_rd_p=386c274b-4bfe-4421-9052-a1a56db557ab&pf_rd_r=5H73NB21EDBPJSF5WR2Y&pd_rd_wg=dDyFo&pd_rd_r=79ee8ae1-1e2f-4b6f-bd54-edc53447b320&sp_csd=d2lkZ2V0TmFtZT1zcF9kZXRhaWxfdGhlbWF0aWM&th=

- 9 DOF IMU: BNO055 $9

- Lazy Susan Bearing: $15

- MCB & Power Management + parts: $8 + Negligible
Esp32: $8
- Mount Brackets: Machine Shop

## 2. Down Converter Subsystem/RF frontend
The RTL-SDR has a max frequency of 1.75 GHz. In order to receive and demodulate S band signals we need to build a down converter that brings 2-3.5 GHz signals into range of the RTL-SDR. The down converter is an analog heterodyne: the RF signal from the antenna will be multiplied by a 1.5 GHz local oscillator signal using an rf mixer.

This submodule would require:
- RF LNA (SKY67151-396LF)
- S band bandpass filter (BPF-AS1600-75+)
- active RF mixer (LT5560EDD#PBF)
- pll synth (LMX2531LQ1910E/NOPB)
- possibly include mcu to control pll
- oscillator reference clock (UCE4031035LK015000-10.0M)
- IF filter (built from LC components or use a detector)
- SMA connectors
- SMD rlc components
- SMD balun, tapped transformers

There will be two boards: LNA and filter board connected directly to the antenna to reduce loss, the down converter board that feeds into the RTL-SDR. Making the LNA and down converter into separate modules also makes testing easier. Even if the more complex downconverter fails the LNA module can be saved.

# Criterion For Success:
For the motorized antenna mount, we will have succeeded if the device is relatively affordable and able to smoothly automatically track a satellite, given streamed live TLE coordinates from a computer. We want the user to be able to just connect the antenna, SDR, and filters of their choice one time, and be able to send scheduled coordinates to start tracking a satellite any time. And the S-band downconverter will have been confirmed to work if we can receive S-band satellite communications on much lower, easily accessible frequencies.

## S-Band Satellite Options:
- Hinode Solar B: 2256 MHz
- Jason-3: 2215.92 MHz
- Blue Walker 3: 2245
NOAA 20: 2247.5 MHz

In the future, we’d hope to have a dashboard for data collected and logs, to make it into a more automated, full ground station. We also hope to build an adjustable down shifter so that the module can downshift signals beyond 3 GHz.

# Alternatives:

## Motorized Antenna Mount
- Ant Runner Pro: $500
## S-band Down Converter

- RTL-SDR Blog Wideband LNA + Bias Tee $28
https://a.co/d/0g0wGGSv
- Nooelec HAM It Down: $90-125
https://www.nooelec.com/store/ham-it-down.html?srsltid=AfmBOooLr50utjbiAL63G1_oEChwrt4FRbUYePs9j1fTbOP_XoPrxOto
- Sysmo S-band Cavity Filter: $80 (not always available)
https://shop.sysmocom.de/S-Band-cavity-filter-2170-2300-MHz/cf2235-kt30

Four Point Probe

Simon Danthinne, Ming-Yan Hsiao, Dorian Tricaud

Four Point Probe

Featured Project

# Four Point Probe

Team Members:

Simon Danthinne(simoned2)

Ming-Yan Hsiao(myhsiao2)

Dorian Tricaud (tricaud2)

# Problem:

In the manufacturing process of semiconductor wafers, numerous pieces of test equipment are essential to verify that each manufacturing step has been correctly executed. This requirement significantly raises the cost barrier for entering semiconductor manufacturing, making it challenging for students and hobbyists to gain practical experience. To address this issue, we propose developing an all-in-one four-point probe setup. This device will enable users to measure the surface resistivity of a wafer, a critical parameter that can provide insights into various properties of the wafer, such as its doping level. By offering a more accessible and cost-effective solution, we aim to lower the entry barriers and facilitate hands-on learning and experimentation in semiconductor manufacturing.

# Solution:

Our design will use an off-the-shelf four point probe head for the precision manufacturing tolerances which will be used for contact with the wafer. This wafer contact solution will then be connected to a current source precisely controlled by an IC as well as an ADC to measure the voltage. For user interface, we will have an array of buttons for user input as well as an LCD screen to provide measurement readout and parameter setup regarding wafer information. This will allow us to make better approximations for the wafer based on size and doping type.

# Solution Components:

## Subsystem 1: Measurement system

We will utilize a four-point probe head (HPS2523) with 2mm diameter gold tips to measure the sheet resistance of the silicon wafer. A DC voltage regulator (DIO6905CSH3) will be employed to force current through the two outer tips, while a 24-bit ADC (MCP3561RT-E/ST) will measure the voltage across the two inner tips, with expected measurements in the millivolt range and current operation lasting several milliseconds. Additionally, we plan to use an AC voltage regulator (TPS79633QDCQRQ1) to transiently sweep the outer tips to measure capacitances between them, which will help determine the dopants present. To accurately measure the low voltages, we will amplify the signal using an JFET op-amp (OPA140AIDGKR) to ensure it falls within the ADC’s specifications. Using these measurements, we can apply formulas with corrections for real-world factors to calculate the sheet resistance and other parameters of the wafer.

## Subsystem 2: User Input

To enable users to interact effectively with the measurement system, we will implement an array of buttons that offer various functions such as calibration, measurement setup, and measurement polling. This interface will let users configure the measurement system to ensure that the approximations are suitable for the specific properties of the wafer. The button interface will provide users with the ability to initiate calibration routines to ensure accuracy and reliability, and set up measurements by defining parameters like type, range, and size tailored to the wafer’s characteristics. Additionally, users can poll measurements to start, stop, and monitor ongoing measurements, allowing for real-time adjustments and data collection. The interface also allows users to make approximations regarding other wafer properties so the user can quickly find out more information on their wafer. This comprehensive button interface will make the measurement system user-friendly and adaptable, ensuring precise and efficient measurements tailored to the specific needs of each wafer.

## Subsystem 3: Display

To provide output to users, we will utilize a monochrome 2.4 inch 128x64 OLED LCD display driven over SPI from the MCU. This display will not only present data clearly but also serve as an interface for users to interact with the device. The monochrome LCD will be instrumental in displaying measurement results, system status, and other relevant information in a straightforward and easy-to-read format. Additionally, it will facilitate user interaction by providing visual feedback during calibration, measurement setup, and polling processes. This ensures that users can efficiently navigate and operate the device, making the overall experience intuitive and user-friendly.

# Criterion for Success:

A precise constant current can be run through the wafer for various samples

Measurement system can identify voltage (10mV range minimum) across wafer

Measurement data and calculations can be viewed on LCD

Button inputs allow us to navigate and setup measurement parameters

Total part cost per unit must be less than cheapest readily available four point probes (≤ 650 USD)

Project Videos