Project

# Title Team Members TA Documents Sponsor
69 Paint Color and Gloss Classification Device
James Lee
Victoria Lee
Chihun Song design_document1.pdf
proposal1.pdf
# Title
Paint / Sheen Analysis Device

# Team Members:
- James Lee (jl212)
- Victoria Lee (vlee33)

# Problem
Homeowners, renters, and especially college students frequently face the challenge of matching existing wall paint and texture for touch up or repairs often without access to the original paint can. While it is possible to peel a physical chip off the wall to scan it, it is an inconvenient process. While mobile apps exist they rely on smartphone cameras which use auto white balance and are heavily infused by ambient lighting. These current solutions do not account for sheen such as matte vs eggshell meaning that even the best color match can look off once applied. This resulted in wasted time and materials and a poor result / color match.

# Solution
We propose a non-destructive "Paint/Surface Analysis Device" that accurately identifies both wall color and sheen without removing a physical paint chip. Our device utilizes a controlled lighting environment and a spectral color sensor to determine the precise color composition (hex code) of the wall. To address the gloss, the device integrates a secondary computer vision subsystem utilizing "raking light" (low-angle side lighting). This illumination technique reveals the paint finish (e.g., gloss vs. semi-gloss) Describe your design at a high-level, how it solves the problem, and introduce the subsystems of your project.

## Subsystem 1: Microcontroller and Processing
Coordinates sensor data acquisition, executes matching algorithms, and manages system timing. It converts spectral data into the standard color space. From there, we match the color to color database stored in memory.
Components: STM32F7 Series Microcontroller (High-performance with DCMI for camera support)
## Subsystem 2: Sheen Analysis
We intend to shine an LED light at a 60 degree angle and measure how much light bounces off. If there is a lot of bounce the surface would be considered glossy if there is little bounce the surface would be considered matte.
Components: Low-angle "Raking Light" LED array, AS7341 11-Channel Spectral Sensor, calibrated neutral-white LED, Photodiode


## Subsystem 3: Spectral Sensing
Measures the absolute color composition of the sample under calibrated internal lighting.
Components: AS7341 11-Channel Spectral Sensor, calibrated neutral-white LED
## Subsystem 4: User Interface
Displays the identified paint brand, color name, and recommended applicator type.
Components: 2.8" TFT LCD Display, Rotary Encoder for menu navigation
## Subsystem 5: Power Management
Regulates external power for sensitive analog sensors and high-current LED subsystems.
Components: 12V DC Wall Adapter, Buck Converters (5V), and Low-Noise LDO Regulators (3.3V)
## Subsystem 6: Enclosure
Blocks outside light and fixes spectral sensor position/angle for reproducible results
Components: Cardboard Box with fixed cutouts for reproducible measurements

# Criterion for Success
Color Accuracy: Achieve a color match with a Delta-E < 3.0 across multiple measurements, which represents a commercially acceptable match for consumer-grade applications.
How Is Color Measured? Calculating Delta E | ALPOLIC®
Sheen Classification: Correctly distinguish between "Gloss," "Semi-Gloss," and “Flat” with 90% accuracy.
Ambient Isolation: Maintain consistent color readings regardless of external room lighting conditions.

Control System and User Interface for Hydraulic Bike

Iain Brearton

Featured Project

Parker-Hannifin, a fluid power systems company, hosts an annual competition for the design of a chainless bicycle. A MechSE senior design team of mechanical engineers have created a hydraulic circuit with electromechanical valves, but need a control system, user interface, and electrical power for their system. The user would be able to choose between several operating modes (fluid paths), listed at the end.

My solution to this problem is a custom-designed control system and user interface. Based on sensor feedback and user inputs, the system would change operating modes (fluid paths). Additionally, the system could be improved to suggest the best operating mode by implementing a PI or PID controller. The system would not change modes without user interaction due to safety - previous years' bicycles have gone faster than 20mph.

Previous approaches to this problem have usually not included an electrical engineer. As a result, several teams have historically used commercially-available systems such as Parker's IQAN system (link below) or discrete logic due to a lack of technical knowledge (link below). Apart from these two examples, very little public documentation exists on the electrical control systems used by previous competitors, but I believe that designing a control system and user interface from scratch will be a unique and new approach to controlling the hydraulic system.

I am aiming for a 1-person team as there are 6 MechSE counterparts. I emailed Professor Carney on 10/3/14 and he thought the general concept was acceptable.

Operating modes, simplified:

Direct drive (rider's pedaling power goes directly to hydraulic motor)

Coasting (no power input, motor input and output "shorted")

Charge accumulators (store energy in expanding rubber balloons)

Discharge accumulators (use stored energy to supply power to motor)

Regenerative braking (use motor energy to charge accumulators)

Download Competition Specs: https://uofi.box.com/shared/static/gst4s78tcdmfnwpjmf9hkvuzlu8jf771.pdf

Team using IQAN system (top right corner): https://engineering.purdue.edu/ABE/InfoFor/CurrentStudents/SeniorProjects/2012/GeskeLamneckSparenbergEtAl

Team using discrete logic (page 19): http://deepblue.lib.umich.edu/bitstream/handle/2027.42/86206/ME450?sequence=1