Project

# Title Team Members TA Documents Sponsor
30 Transverse String Organ
Ash Huang
Eddy Perez
Kellen Sakaitani
Shengyan Liu design_document1.pdf
proposal1.pdf
# Title: Transverse String Organ

Team Members:
- Eddy Perez (ekperez2)
- Ash Huang (akhuang3)
- Kellen Sakaitani (kellens4)

# Problem

Electric guitar feedback is traditionally produced by amplifying the signal from the instrument loud enough that the energy stored as sound can induce a sustained feedback loop in the guitar string. Products such as the EBow take this concept and remove the inefficiency of energy transmission through sound by instead sending the amplified signal through magnetic driver coils (think of speaker drivers) directly into the string. Products such as this implement harmonic controls through analog filters in the signal chain, causing the string to resonate in higher octaves.

Techniques such as this create a unique timbre from this instrument which can be finely controlled by the player and the electronics of the instrument. This unique timbre is restricted to a small number of notes (1-6 strings) at any given time and can only be utilized musicians who are trained on guitar.

# Solution

Our team would like to bypass these restrictions by making a harp or organ-like instrument with one feedback system per string. This instrument would ideally consist of twelve strings representing the chromatic scale in either the first or second musical octave. Our instrument would be controlled over a MIDI interface, allowing it to generalize to a broad range of musical controllers for those with backgrounds in various instruments.

The instrument would be comprised of two main systems: the Master Board and the individual DSP Feedback Systems.

The Master Board will act as the host of the system; it will listen to a MIDI signal through the UART peripheral of an STM microcontroller, and translate specific MIDI commands to an I2C bus, where this system would act as the master. This board will also include a 3.3V DC/DC regulator to power the MCUs of the other boards of the system.

On the slave side of the I2C bus will be several (1 per string) low-power, DSP microcontrollers. These microcontrollers will impelement the filtering that traditional sustain systems typically do using DSP rather than analog filters. This will allow us to perform extended functionality such as the automatic muting of notes, and more controlled harmonic filtering.

These DSPs will be paired with an electromagnetic pickup (similar to that of an electric guitar) to sample a signal from the string as it vibrates, and an electromagnetic driver which will receive an amplified & filtered version of the original signal in order to induce feedback into the string. Each electromagnetic driver will be powered by a discrete class AB amplifier.

We would like to use an off the shelf 12V DC power supply to power the entire system.

# Solution Components

## Subsystem 1

The Master Board will be comprised of three parts: an optocoupler, the master MCU, and an integrated 3.3V DC/DC converter.

The optocoupler will serve the purpose of reference isolation for the MIDI controller port. This is standard circuit design for a MIDI receiver and will require minor peripheral circuitry to perform tasks such as ESD protection and signal biasing.

The master MCU will be a low power MCU, capable of basic communications such as an STM L0 / L4. Since the bandwidth requirement of this MCU is actually less than that of the DSP boards, we will likely use the same MCU as the DSP boards for cost optimization. In particular, we were considering the STM32 L431CB, the reasoning for which will be explained in the DSP section.

The DC/DC regulator will likely be a TI TPS62903. We've decided to use an integrated regulator as the functional design of this type of circuit is not core to the working concept of this project. This IC has an input range of up to 17 Volts which aligns with the off the shelf 12 Volt power supply that we are hoping to use. This specific regulator has a sustained maximum current output of 3A, which significantly greater than the maximum current draw (140mA) for 13 of the MCUs above, although it is also important to note that these MCUs are not expected to draw nearly that much current as they will not be powering any peripherals. This IC is a QFN package which will require an SMD stencil and reflow soldering, however members of our team (Eddy Perez) have experience with BGA design and reflow soldering from prior classes.

## Subsystem 2

The DSP boards will be comprised of four parts:

The MCU that we are hoping to use for both these boards and the Master Board is the STM32 L431CB. This MCU is a part of STM's low-power series of microcontrollers, and is likewise cheap and accessible which is important for scalability in a project that uses several of them. This MCU comes in a QFP package and therefore will be hand-solderable. Additionally, this specific MCU has an internal factory trimmed 16MHz oscillator, which is key to reducing the overhead circuitry needed for DSP. In the same vein, this MCU has a built in DAC which will allow us to directly drive amplifier circuitry rather than using PCM output and smoothing circuitry.
While it is likely possible to process multiple concurrent channels of audio using this MCU, we would like to use 1 DSP per string to avoid any potential bandwidth restrictions or architectural complication when executing this design. Our choices regarding cost and scalability reflect this decision.

The DSP boards will make use of two electromagnetic coils. The signal for each string will start at a pickup (similar to that of an electric guitar) localized to each specific string. These pickups will have an output impedance of roughly 10 kOhms which will enable them to directly drive the ADC pins of the DSP MCU. Again, this is a decision that was made to optimize the cost of the project.
The output of these pickups can be attenuated passively using potentiometers for level matching.
Potentially higher performance for this system could be achieved by using lower impedance pickups, and op-amp buffers before sampling. This is a discussion that we would like to have with a TA / professor before completely finalizing the design as it may make coil assembly far easier (using less winds).


The second electromagnetic coil will be the output driver for the string. This coil functions identically to the voice coil of a speaker: a power-amplified signal is passed through a low impedance coil (~8 Ohms) to move a magnet. In our case, a magnet will be positioned next to the string, thus magnetizing the string and allowing it to capture power from the Driver Coil.
The same concept applies in reverse for the pickup mentioned above.

The final component of this subsystem and our design in general is the discrete class AB amplifier that will be attached to each DSP board. Each of these amplifiers will be connected to the 12 Volt power supply that powers the entire system, allowing for greater power output than could be supplied by an MCU or battery.
These amplifiers will be designed for a maximum power output of approximately 600mA, as this is the upper range of what off the shelf guitar sustain devices typically draw.
Although we would like to use an off the shelf power supply that that can power all twelve sustain devices at max power concurrently, we will implement digital controls such as restriction of how many notes may be turned on concurrently to ensure that we stay below power limits.

## Additional Components

Our project will require the following additional components:

Off the shelf 12V power supply (ideally > 60 W, however this isn't necessary).

Instrument body fabricated out of plywood \ MDF.
The design of this will include minor drilling and joinery and will incorporate a bridge for the strings to ensure proper acoustics and sustain.

Guitar-style tuners.

Electric guitar strings.

Misc standoffs for PCB mounting & driver alignment.

# Criterion For Success

All twelve strings will can continuously ring out (individually) as long as power is supplied.

Small chords can be made: minimum 3 strings ringing out concurrently.

Harmonic control of each string is possible: The instrument can isolate strings at their fundamental frequency, and the 2nd & 4th harmonics (octave & 2 octaves).

Dampening of each string is possible: The system can use negative feedback to mute strings rather than letting them ring out after note turned off.


Prospective block diagram:
![](https://edwy.me/files/TSO%20Block%20Diagram.png)

Instant Nitro Cold Brew Machine

Danis Heto, Mihir Vardhan

Instant Nitro Cold Brew Machine

Featured Project

# Instant Nitro Cold Brew Machine

Team Members:

- Mihir Vardhan (mihirv2)

- Danis Heto (dheto3)

# Problem

Cold brew is made by steeping coffee grounds in cold water for 12-18 hours. This low-temperature steeping extracts fewer bitter compounds than traditional hot brewing, leading to a more balanced and sweeter flavor. While cold brew can be prepared in big batches ahead of time and stored for consumption throughout the week, this would make it impossible for someone to choose the specific coffee beans they desire for that very morning. The proposed machine will be able to brew coffee in cold water in minutes by leveraging air pressure. The machine will also bring the fine-tuning and control of brewing parameters currently seen in hot brewing to cold brewing.

# Solution

The brew will take place in an airtight aluminum chamber with a removable lid. The user can drop a tea-bag like pouch of coffee grounds into the chamber along with cold water. By pulling a vacuum in this chamber, the boiling point of water will reach room temperature and allow the coffee extraction to happen at the same rate as hot brewing, but at room temperature. Next, instead of bringing the chamber pressure back to atmospheric with ambient air, nitrogen can be introduced from an attached tank, allowing the gas to dissolve in the coffee rapidly. The introduction of nitrogen will prevent the coffee from oxidizing, and allow it to remain fresh indefinitely. When the user is ready to dispense, the nitrogen pressure will be raised to 30 PSI and the instant nitro cold brew can now be poured from a spout at the bottom of the chamber.

The coffee bag prevents the coffee grounds from making it into the drink and allows the user to remove and replace it with a bag full of different grounds for the next round of brewing, just like a Keurig for hot coffee.

To keep this project feasible and achievable in one semester, the nitrogenation process is a reach goal that we will only implement if time allows. Since the vacuum and nitrogenation phases are independent, they can both take place through the same port in the brewing chamber. The only hardware change would be an extra solenoid control MOSFET on the PCB.

We have spoken to Gregg in the machine shop and he believes this vacuum chamber design is feasible.

# Solution Components

## Brewing Chamber

A roughly 160mm tall and 170mm wide aluminum chamber with 7mm thick walls. This chamber will contain the brew water and coffee grounds and will reach the user-set vacuum level and nitrogenation pressure if time allows. There will be a manually operated ball valve spout at the bottom of this chamber to dispense the cold brew once it is ready. The fittings for the vacuum hose and pressure sensor will be attached to the screw top lid of this chamber, allowing the chamber to be removed to add the water and coffee grounds. This also allows the chamber to be cleaned thoroughly.

## Temperature and Pressure Sensors

A pressure sensor will be threaded into the lid of the brewing chamber. Monitoring the readings from this pressure sensor will allow us to turn off the vacuum pump once the chamber reaches the user-set vacuum level. A temperature thermocouple will be attached to the side of the brewing chamber. The temperature measured will be displayed on the LCD display. This thermocouple will be attached using removable JST connectors so that the chamber can be removed entirely from the machine for cleaning.

## Vacuum Pump and Solenoid Valve

An oilless vacuum pump will be used to pull the vacuum in the brewing chamber. A solenoid valve will close off the connection to this vacuum pump once the user-set vacuum pressure is reached and the pump is turned off. To stay within the $100 budget for this project, we have been given a 2-Stage 50L/m Oil Free Lab Vacuum Pump on loan for this semester. The pump will connect to the chamber through standard PTFE tubing and push-fit connectors

If time allows and we are able to borrow a nitrogen tank, an additional solenoid and a PTFE Y-connector would allow the nitrogen tank to connect to the vacuum chamber through the same port as the vacuum pump.

## LCD Display and Rotary Encoder

The LCD display allows the user to interact with the temperature and pressure components of the brewing chamber. This display will be controlled using a rotary encoder with a push button. The menu style interface will allow you to control the vacuum level and brew time in the chamber, along with the nitrogenation pressure if time allows. The display will also monitor the temperature of the chamber and display it along with the time remaining and the current vacuum level.

# Criterion For Success

- A successful cold brew machine would be able to make cold brew coffee at or below room temperature in ten minutes at most.

- The machine must also allow the user to manually control the brew time and vacuum level as well as display the brew temperature.

- The machine must detect and report faults. If it is unable to reach the desired vacuum pressure or is inexplicably losing pressure, the machine must enter a safe ‘stop state’ and display a human readable error code.

- The reach goal for this project, not a criterion for success, would be the successful nitrogenation of the cold brew.

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