Project

# Title Team Members TA Documents Sponsor
70 Automatic Drum Tuner
Joey Bacino
Jonathan Fejkiel
Max Wojtowicz
Shengyan Liu design_document1.pdf
final_paper1.pdf
proposal1.pdf
video
Members

Joey Bacino - jbacino2

Jonathon Fejkiel - jfejkiel2

Wojtowicz - mwojt3

Problem

Playing instruments is a pastime enjoyed by millions of people across the world. A task that almost every musician must endure before playing is tuning their respective instrument. For many this is done easily if they are of able body and have good pitch. However, turning lugs and listening for the right tune can be difficult if someone is weaker such as a child or the elderly, or if they are inexperienced in hearing perfect pitch such as a beginner.

Solution

The solution we propose is an automatic tuner for instruments that will adjust the instrument until the desired pitch is reached. We will specifically design our tuner for use on drums. The device will strike the drum, listen for the pitch, calculate how much it should either tighten or loosen the drum, and instruct a motor to do so. It will perform extra checks to ensure the drum was adjusted properly. Additionally, the mechanism will connect to a mobile app to select pitch if time permits.

Subsystem 1

Power Management System:

To have enough power for striking the tuning hammer and turning the pegs of the drums, we will utilize a power tool battery such as a Milwaukee M12 battery system. The same battery will power the microcontroller and sensors so it must be regulated to the correct voltages to ensure the safety of the components and the user as well. The power management subcircuit will have over-current and over voltage components such as fuses and diodes to ensure circuit protection. A buck converter will step the 12V supply down to the required inputs of the rest of the components.

Subsystem 2

Drum Striking Hammer:

For the motor that drives the hammer that would strike the drum, we will use a push-pull solenoid. We’re choosing a push-pull solenoid because they can provide a consistent and quick tap. Consistency is important around the entire drum, we need to make sure each strike is the same for every single hit on every single lug we would like to tune. A quick tap also allows the drum to resonate fully and not dampen the hit by leaving the hammer on the drum head. This is important because we want our pitch detection to be able to hear the purest/most dominant tone around each lug without any type of interference. Minimizing overtones will simplify our pitch detection system as we want as close to only one tone at any given time. Also, we would experiment with different materials such as rubber, wood, and felt to see which gets us the best result for our hammer.


Subsystem 3

Pitch Detection:

To detect the pitch of the drum at its current state, a microphone will begin to read the input of audio after the hammer has struck. The returned sound snippet will be recorded and the raw audio data will be converted to frequency domain data on the microcontroller. This can be done using a Fast Fourier Transform algorithm on the microcontroller. The dominant frequency will be noted as the pitch of the drum. Based on the input for the desired note, the microcontroller will then decide if the drum needs to be tightened or loosened and by what amount.

Subsystem 4

Tuning Motor Control:

For the motor that would be turning the lugs, we want to use a high-torque servo motor. High torque is a requirement for this part because when you want to tune your drum higher and higher, you need more and more torque as the drumhead provides more and more resistance against the tuning lugs. Servo motors also offer very precise control with feedback, so we could calibrate the motor to each lug and precisely determine how much the pitch changes with how much rotation.

Subsystem 5

Pitch Correctness LEDs:

The device will have LEDs that will indicate to the user if the current pitch of the drum is correct, close, or far off from the desired pitch. It will begin lighting when the drum is first struck. Every time the drum is struck after a pitch adjustment, the LEDs will display a different color so that the user will know the progress of the tuning. Green will be displayed and stay lit once the device has finished tuning to indicate to the user that they are ready to play. While the device is not in an active tuning task, the LEDs will stay lit blue to indicate a standby mode.

Criterion For Success

Our first criteria for success will be being able to accurately detect the pitch from our pitch detection system, as that will be the basis for how the two motors act. Another criteria for success will be repeatability, our system should return consistent pitch readings and tuning results across multiple tests. The second criteria is the accurate striking of the drum. This can not be too fast or slow, and must be the correct length of time. One more can be our lug-turning motor being able to accurately turn the lugs to the desired pitch without too many intermediate hammer strikes and adjustments. We also want minimal noise and interference from our motors.

Instant Nitro Cold Brew Machine

Danis Heto, Mihir Vardhan

Instant Nitro Cold Brew Machine

Featured Project

# Instant Nitro Cold Brew Machine

Team Members:

- Mihir Vardhan (mihirv2)

- Danis Heto (dheto3)

# Problem

Cold brew is made by steeping coffee grounds in cold water for 12-18 hours. This low-temperature steeping extracts fewer bitter compounds than traditional hot brewing, leading to a more balanced and sweeter flavor. While cold brew can be prepared in big batches ahead of time and stored for consumption throughout the week, this would make it impossible for someone to choose the specific coffee beans they desire for that very morning. The proposed machine will be able to brew coffee in cold water in minutes by leveraging air pressure. The machine will also bring the fine-tuning and control of brewing parameters currently seen in hot brewing to cold brewing.

# Solution

The brew will take place in an airtight aluminum chamber with a removable lid. The user can drop a tea-bag like pouch of coffee grounds into the chamber along with cold water. By pulling a vacuum in this chamber, the boiling point of water will reach room temperature and allow the coffee extraction to happen at the same rate as hot brewing, but at room temperature. Next, instead of bringing the chamber pressure back to atmospheric with ambient air, nitrogen can be introduced from an attached tank, allowing the gas to dissolve in the coffee rapidly. The introduction of nitrogen will prevent the coffee from oxidizing, and allow it to remain fresh indefinitely. When the user is ready to dispense, the nitrogen pressure will be raised to 30 PSI and the instant nitro cold brew can now be poured from a spout at the bottom of the chamber.

The coffee bag prevents the coffee grounds from making it into the drink and allows the user to remove and replace it with a bag full of different grounds for the next round of brewing, just like a Keurig for hot coffee.

To keep this project feasible and achievable in one semester, the nitrogenation process is a reach goal that we will only implement if time allows. Since the vacuum and nitrogenation phases are independent, they can both take place through the same port in the brewing chamber. The only hardware change would be an extra solenoid control MOSFET on the PCB.

We have spoken to Gregg in the machine shop and he believes this vacuum chamber design is feasible.

# Solution Components

## Brewing Chamber

A roughly 160mm tall and 170mm wide aluminum chamber with 7mm thick walls. This chamber will contain the brew water and coffee grounds and will reach the user-set vacuum level and nitrogenation pressure if time allows. There will be a manually operated ball valve spout at the bottom of this chamber to dispense the cold brew once it is ready. The fittings for the vacuum hose and pressure sensor will be attached to the screw top lid of this chamber, allowing the chamber to be removed to add the water and coffee grounds. This also allows the chamber to be cleaned thoroughly.

## Temperature and Pressure Sensors

A pressure sensor will be threaded into the lid of the brewing chamber. Monitoring the readings from this pressure sensor will allow us to turn off the vacuum pump once the chamber reaches the user-set vacuum level. A temperature thermocouple will be attached to the side of the brewing chamber. The temperature measured will be displayed on the LCD display. This thermocouple will be attached using removable JST connectors so that the chamber can be removed entirely from the machine for cleaning.

## Vacuum Pump and Solenoid Valve

An oilless vacuum pump will be used to pull the vacuum in the brewing chamber. A solenoid valve will close off the connection to this vacuum pump once the user-set vacuum pressure is reached and the pump is turned off. To stay within the $100 budget for this project, we have been given a 2-Stage 50L/m Oil Free Lab Vacuum Pump on loan for this semester. The pump will connect to the chamber through standard PTFE tubing and push-fit connectors

If time allows and we are able to borrow a nitrogen tank, an additional solenoid and a PTFE Y-connector would allow the nitrogen tank to connect to the vacuum chamber through the same port as the vacuum pump.

## LCD Display and Rotary Encoder

The LCD display allows the user to interact with the temperature and pressure components of the brewing chamber. This display will be controlled using a rotary encoder with a push button. The menu style interface will allow you to control the vacuum level and brew time in the chamber, along with the nitrogenation pressure if time allows. The display will also monitor the temperature of the chamber and display it along with the time remaining and the current vacuum level.

# Criterion For Success

- A successful cold brew machine would be able to make cold brew coffee at or below room temperature in ten minutes at most.

- The machine must also allow the user to manually control the brew time and vacuum level as well as display the brew temperature.

- The machine must detect and report faults. If it is unable to reach the desired vacuum pressure or is inexplicably losing pressure, the machine must enter a safe ‘stop state’ and display a human readable error code.

- The reach goal for this project, not a criterion for success, would be the successful nitrogenation of the cold brew.

Project Videos