Design Review

Video Lecture

Video, Slides

updated Fa 2020

Description

The design review is a 30-minute meeting intended to make sure that the team has a successful project. Students will present and defend their design while instructors and TAs critique it, identifying any infeasible or unsafe aspects and steering the team toward success. Instructors and TAs will ask questions throughout and may choose the order of blocks to be discussed. Specifically, here is what the course staff are looking for:
  1. Evidence that the overall design and high-level requirements solve the problem stated.
  2. Check if the overall design has suitable difficulty for course standards and completion in one semester. Scope may need to be adjusted if otherwise.
  3. Check team members' engineering preparedness to implement each module.
  4. Check that each team member is assigned an equal portion of the project effort.
Prepare for the following sequence.
  1. Promptly project the design document on projector.
  2. Introduce team members (name, major, and the project part each is in charge of).
  3. Present problem statement and proposed solution (<1 minutes) following the template in DDC (see Description 1.a)
  4. Present design overview (<5 minutes)
    1. High-level requirements: check DDC
    2. Block diagram: check DDC
    3. Physical design
  5. For the remainder of the review, you will participate in a detailed discussion of the design. Plan to cover each block, one at a time, beginning with the most critical. The course staff will ask questions and may step in to guide the discussion. Be prepared to discuss all aspects of your design with a focus on the following.
    1. Requirements & Verification: (see DDC); We'll look at all the important block requirements. Prepare to justify the components chosen and compare with important alternatives.
    2. Evidence that the design meets requirements (use the following as applicable)
      • Simulations
      • Calculations
      • Measurements
      • Schematics
      • Flowcharts
      • Mechanical drawings
      • Tolerance analysis: check DDC
      • Schedule: Suggestions:
        1. Think about what you can do in parallel, what has to be sequential;
        2. Work on hardware before software;
        3. Perform unit testing before system testing;
        4. Unit test each module on a breadboard before starting PCB design);
        5. Leave margin for unexpected delays or accidents. You are mostly responsible for those exceptions, just as if you were the owner of this senior design business;
      • Cost:hourly rate is ~$50 not $10. In addition, apply the 2.5x overhead multiplier ($125/hr is the cost of your senior design business), which includes the cost of salaries of you, your boss, CxOs, sales, janitors, etc.

Grading

The DR Grading Rubric is available to guide your DR preparation. Two sample Design Review documents are available as examples of what we expect: a Good Sample DR, a Moderate Sample DR, and a good example R&V table as it was presented in a final report. Notes are made in red type to point out what is lacking. Note that the grading rubrics and point structure may have evolved since these reports were generated, so use them only as a guide as to what we are generally expecting.

Submission and Deadlines

Your design document should be uploaded to PACE in PDF format by Midnight the Friday before design review. If you uploaded a mock DR document to PACE, please make sure that it has been removed before uploading the final DR..

Tech must-know and FAQ for design

Here is the link of "Tech must-know and FAQ for design" which is accessible after logging into g.illinois.edu.

Over semesters, ECE445 course staff have encountered repeated mistakes from students. The document above is designed to provide students with the essential knowledge needed in order to have a good design. Spending 5 min reading it might save you 15 hours later. Also, there might be some quiz questions in your DDC or Design Review. Please help us improve this document. We value your feedback!

Low Cost Distributed Battery Management System

Logan Rosenmayer, Daksh Saraf

Low Cost Distributed Battery Management System

Featured Project

Web Board Link: https://courses.engr.illinois.edu/ece445/pace/view-topic.asp?id=27207

Block Diagram: https://imgur.com/GIzjG8R

Members: Logan Rosenmayer (Rosenma2), Anthony Chemaly(chemaly2)

The goal of this project is to design a low cost BMS (Battery Management System) system that is flexible and modular. The BMS must ensure safe operation of lithium ion batteries by protecting the batteries from: Over temperature, overcharge, overdischarge, and overcurrent all at the cell level. Additionally, the should provide cell balancing to maintain overall pack capacity. Last a BMS should be track SOC(state of charge) and SOH (state of health) of the overall pack.

To meet these goals, we plan to integrate a MCU into each module that will handle measurements and report to the module below it. This allows for reconfiguration of battery’s, module replacements. Currently major companies that offer stackable BMSs don’t offer single cell modularity, require software adjustments and require sense wires to be ran back to the centralized IC. Our proposed solution will be able to remain in the same price range as other centralized solutions by utilizing mass produced general purpose microcontrollers and opto-isolators. This project carries a mix of hardware and software challenges. The software side will consist of communication protocol design, interrupt/sleep cycles, and power management. Hardware will consist of communication level shifting, MCU selection, battery voltage and current monitoring circuits, DC/DC converter all with low power draws and cost. (uAs and ~$2.50 without mounting)