Design Document

Description

The design document communicates the complete and detailed design of your project. It is substantially more detailed than the proposal and prepares you for the assembly phase of the semester. A quality design document is the key to a successful project (sample document). Use the following format:

  1. Introduction

    • Problem and Solution:

      One to two paragraphs explaining the context of the problem to be solved by your project, including any relevant references to justify the existence and/or importance of the problem (i.e., the need or want for a solution). Justify the novelty of your solution or explain the expected improvements of your solution over previous results.

    • Visual Aid

      A pictorial representation of your project that puts your solution in context. Not necessarily restricted to your design. Include other external systems relevant to your project (e.g. if your solution connects to a phone via Bluetooth, draw a dotted line between your device and the phone). Note that this is not a block diagram and should explain how the solution is used, not a breakdown of inner components.

    • High-level requirements list:

      A list of three to four objective characteristics that this project must exhibit in order to solve the problem. These should be selected such that if any of these requirements were not met, the project would fail to solve the problem. Avoid vague requirements that can be interpreted a number of ways (e.g. "The radio subsystem should work reliably."). Each high-level requirement must be stated in complete sentences and displayed as a bulleted list.

  2. Design

    • Block Diagram:

      A general block diagram of the design of your solution. Each block should be as modular as possible and represent a subsystem of your design. In other words, they can be implemented independently and re-assembled later. The block diagram should be accompanied by a brief (1 paragraph) description of the critical subsystems and what they do.

    • Physical Design (if applicable):

      A physical diagram of the project indicating things such as mechanical dimensions or placement of sensors and actuators. The physical diagram should also be accompanied by a brief one paragraph description.

    • [Subsystem X]

      For each subsystem in your block diagram, you should include a highly detailed and quantitative block description. Each description must include a statement indicating how the block contributes to the overall design dictated by the high-level requirements. Any and all design decisions must be clearly justified. Any interfaces with other blocks must be defined clearly and quantitatively.

      Include any relevant supporting figures and data in order to clearly illustrate and justify the design. Typically a well justified block design will include some or all of the following items: Circuit schematics, simulations, calculations, measurements, flow charts, mechanical diagrams (e.g. CAD drawings, only necessary for mechanical components).

      You must include a Requirements and Verifications table. Please see the R&V page for guidance on writing requirements and verification procedures.

    • [Subsystem Y]

      ...

    • [Subsystem Z]

      ...

    • Tolerance Analysis: Through discussions with your TA, identify the block or interface critical to the success of your project that poses the most challenging requirement. Analyze it mathematically and show that it can be feasibly implemented and meet its requirements. See the Tolerance Analysis guide for further guidance.
  3. Cost and Schedule

    1. Cost Analysis: Include a cost analysis of the project by following the outline below. Include a list of any non-standard parts, lab equipment, shop services, etc., which will be needed with an estimated cost for each.
      • Labor: (For each partner in the project)
        Assume a reasonable salary
        ($/hour) x 2.5 x hours to complete = TOTAL
        Then total labor for all partners. It's a good idea to do some research into what a graduate from ECE at Illinois might typically make.
      • Parts: Include a table listing all parts (description, manufacturer, part #, quantity and cost) and quoted machine shop labor hours that will be needed to complete the project.
      • Sum of costs into a grand total
    2. Schedule:

      Include a time-table showing when each step in the expected sequence of design and construction work will be completed (general, by week), and how the tasks will be shared between the team members. (i.e. Select architecture, Design this, Design that, Buy parts, Assemble this, Assemble that, Prepare mock-up, Integrate prototype, Refine prototype, Test integrated system).

  4. Discussion of Societal Impact, Engineering Standards, Ethics, and Safety Considerations:

    1. Discuss how your project makes a positive contribution to public health, safety and welfare considering economic, environmental, social, cultural, and global factors.
    2. Identify the engineering standards (IEEE, ACM, UL, etc.) that apply to your project.
    3. Explain how IEEE/ACM codes of ethics and course ethics guidelines relate to your project. Discuss ethical concerns for your project.
    4. Discuss electrical and mechanical safety concerns referring to course safety guidelines page. Add any ethical and safety concerns that arose since your proposal.
    5. Document procedures to mitigate the safety concerns of your project. For example, include a lab safety document for batteries, human/animal interfaces, aerial devices, high-power, chemicals, etc. Justify that your design decisions sufficiently protect both users and developers from unsafe conditions caused by your project. Projects dealing with flying vehicles, high voltage, or other high-risk factors, will be required to produce a Safety Manual and demonstrate compliance with the safety manual at the time of demo.
  5. Citations:

    Any material obtained from websites, books, journal articles, or other sources not originally generated by the project team must be appropriately attributed with properly cited sources in a standardized style such as IEEE, ACM, APA, or MLA.

Submission and Deadlines

Your design review document should be uploaded to PACE in PDF format by the deadline shown on the course calendar . If you have uploaded a mock DR document to PACE, please make sure that it has been removed before DR.

Antweight Battlebot Project

Jeevan Navudu, Keegan Teal, Avik Vaish

Antweight Battlebot Project

Featured Project

# Antweight Battlebot

Team Members:

- Keegan Teal (kteal2)

- Avik Vaish (avikv2)

- Jeevan Navudu (jnavudu2)

# Problem

In order to compete in Professor Gruev’s robot competition, there are many constraints that need to be met, including:

- Maximum weight (2lbs)

- Allowed materials (3D-printed thermoplastics)

- Locomotion system and fighting tool

- Wireless control via Bluetooth or Wifi

The main goal of this competition is to design a Battlebot that is capable of disrupting the functionality of the other Battlebots with our fighting tool while maintaining our own functionality.

# Solution

For the project, we plan to build a battlebot with a custom electronic speed controller (ESC) that can independently control three brushless motors: two for the drive system, and one for the fighting tool. This ESC will be controlled by an STM32 microcontroller, to which we will add a Bluetooth module to connect to it and specify how much power we want to send to each motor. To communicate with our robot, we will use a laptop that can connect to Bluetooth.

# Solution Components

## Vehicle Controller

The main subsystem of the robot will be a combined vehicle control board and ESC. This subsystem will contain an STM32 Microcontroller that will serve as the brain for the whole robot. With this MCU, we’ll be able to flash our whole software package that will be able to control the speed and direction of the robot, the robot’s weapon, and the Bluetooth communication.

## Power Module

This subsystem includes the battery, the voltage regulators/converters needed to power the electronics, and the necessary battery monitoring circuitry. Specifically, for the battery, we will use a 14.8V 4S2P LiPo pack to power all the components. There will also be a voltage short detection circuit for the battery that will shut down the robot in case of a short to ensure safe practices. This subsystem also contains a 5V linear regulator and 3.3V linear regulator to power the low voltage electronics.

## Drivetrain/Powertrain

This subsystem includes the motors and H-bridges needed to control both the wheels and weapon of the robot. The H-bridges will be made with regular N-MOSs that will be controlled by a PWM signal sent from the STM32 MCU. This H-bridge setup will be able to control the voltage and polarity sent to the motors, which will be able to control the speed of the wheels or weapon. This subsystem will also include the mechanical wheels of the robot and actual hardware of the weapon, which will be a spinning object. Since all the wheels and the weapon have the same mechanical motion, they can all use the same hardware and software electronically, with minor adjustments in motor selection and the actual mechanical hardware/peripheral.

## Bluetooth Module

One big requirement for this project is the ability for the robot to be controlled wirelessly via laptop. The STM32 MCU has bluetooth capabilities, and with additional peripheral hardware, the robot will be able to communicate over bluetooth with a laptop. The goal for the laptop is to be able to control the speed, direction, and weapon of the robot wirelessly and also have a display for live telemetry.

## Mechanical Design

The last part of our project would be the mechanical design of the robot chassis and weapon. For the chassis and weapon material, we decided to go with PLA+ as it offers a blend of being strong and robust but not being too brittle. The drive system will be a 2-wheeled tank style drive with one motor controlling each side of the robot. For the weapon, we are looking to utilize a fully 3D-printed drum that will have a 100% infill to maximize the rotational inertia which can lead to bigger impacts.

## Criterion for Success

We would consider our project a success if we are able to communicate with the robot from our computer as in sending throttle and steering commands to the robot, if those commands are then processed on the robots microprocessors and the motors are sent the according power needed to move and behave in the way that we want during a match.

## Alternatives

The most commonly used electronics in current antweight battlebots consist mostly of RC drone parts. We plan to create a very similar ESC to those on the market but it will have an integrated Bluetooth wireless capability as well as telemetry monitoring. We also want to focus on minimizing packaging size to lower weight and increase flexibility as much as possible.

Project Videos